Syspro – Gruppe Betonbauteile e. V.（Hereinafter referred to as "SYSPRO Alliance"）CEO Dr.- Ing. Herbert Kahmer represented the SYSPRO Alliance carried out high-quality prefabricated products quality inspection for all member units of C-Syspro China High Quality Construction Industrialization Construction Technology Enterprise Alliance (hereinafter referred to as "C-syspro Alliance") from October 28 to October 30.
The high-quality inspection factories include: China Construction Science & Technology Langfang Prefabrication Factory, Beijing Zhuzong Vanke Shunyi Prefabrication Factory, Beijing Housing Industrialization Group Yantong Prefabrication Factory and Wuhan Myhome Jiangxia Prefabrication Factory. Through the three-day high-quality inspection, the production quality, process level, technical system and other comprehensive situation of domestic precast concrete parts and components are combed and demonstrated completely by Dr.- Ing. Herbert Kahmer. Then he make the following evaluation:
The assembly building parts installation node display is very good, and the passive room is also very good, which makes customers feel that industrialization is not so complicated. Compared with Germany, there is still a certain gap, Germany has extended the display node to the entire construction site;
Clear identification for precast parts, clear drawings, clear lifting points, very effective quality control method;
Document inspection, flight inspection and non conformity records are complete, authentic and effective;
Enterprise management has a complete quality management system PDCA cycle: quality planning, program implementation, monitoring and measurement, customer feedback, continuous improvement. The core spirit of quality management can be see from the whole process. The success of SYSPRO alliance in Germany is not because there are no mistakes, but because of continuous improvement. Finally, it achieves the goal of good quality and low cost.
The surface roughness of lattice girder floor slab is good;
The logo is embedded, and abundant information can be identified by scanning QR code;
The application effect of ERP production management system is good;
Dr.- Ing. Herbert Kahmer specially made the C-Syspro China High Quality Construction Industrialization Construction Technology Enterprise Alliance flag from Germany. In recent days, he has been carrying out HiQ certification factory inspection on four alliance enterprises' assembly construction factories. The average score for the four factories of this external inspection is 81.7, and all these four factories have passed the certification of C-syspro Alliance, which allow to use the C-syspro Alliance logo (i.e. HiQ logo).
Fig.丨C-syspro Alliance lattice girder floor slab partial inspection list
On October 31, 2019, the 2019 C-Syspro China High Quality Construction Industrialization Construction Technology Enterprise Alliance Council was held at the headquarters of China Construction Science & Technology. Dr.- Ing. Herbert Kahmer Specially participated in the meeting, and reported the external quality inspection process of the alliance enterprises at the meeting. Although all the inspected enterprises have passed the inspection, the inspection results are only equivalent to the level of Europe in 2007, and the gap between us and Europe is still very large.
Fig. | C-syspro Alliance authorization ceremony
At the meeting, Ye Haowen, chairman of the C-syspro Alliance and chairman of China Construction Science & Technology took over the flag from Dr.- Ing. Herbert Kahmer, which is made by SYSPRO Alliance.
Fig. | The first certification standard training of "Building Industry Assembly Building Enterprises Quality Management System Requirements "
In order to improve the industrialization level of assembly buildings and support the high-quality development of assembly buildings in China, JCC edited the certification standard "Building Industry Assembly Building Enterprises Quality Management System Requirements ", which is issued by CNCA. It aims to promote the upgrading of assembly building management system and create high-quality certification products for enterprise quality improvement. The standard adopts the "A + B" mode, in which Part A contains the core content of ISO 9001:2015 quality management system requirements, and Part B specifies the industrial characteristic requirements of assembly concrete building engineering design, prefabricated component production, prefabricated component transportation and assembly building quality management. In addition, the standard is also the first management standard with whole industry chain in China's quality management, which will provide a strong leading role for the high-quality development of assembly building enterprises in the future.
In order to promote the in-depth development of the quality management system certification of assembly building enterprises, JCC held a training for certification standards on October 31, and invited Dr.- Ing. Herbert Kahmer, President of SYSPRO® Alliance, Yang Sizhong, technical director of Beijing housing industrialization Group Co., Ltd., and Gao Chunfeng, chief expert of assembly building of JCC, to do the theme training.
Fig丨 Gao Chunfeng, chief expert of assembly building of JCC theme training
Gao Chunfeng, chief expert of assembly building of JCC, gave a thematic training on the promotion and implementation of the certification standard of "Building Industry Assembly Building Enterprises Quality Management System Requirements ". Combining the national policy and the development prospect of the industry in recent years, this standard systematically analyzes the core advantages of assembly buildings compared with traditional construction methods, and objectively analyzes the pain points of the development of assembly buildings in China, such as high cost, low efficiency, uneven quality, lack of special standards, insufficient planning and process control, etc. Certification standards include scope, normative references, terms and definitions, organizational environment, leadership, planning, support, operation, performance evaluation, improvement, appendix, etc. It is the organic integration of quality management system and industry characteristic management and development issues. Gao Chunfeng combined years of enterprise quality management experience, combined the case and standard terms to make a detailed interpretation, so that the participants can understand the connotation of the standard more deeply. As one of the basis of quality management system certification for prefabricated construction enterprises, the scientificity and leading nature of the standards lay the foundation for high-quality certification. In the part of implementation guide of certification audit, the scope of certification and key points of quality control, construction process flow of assembly building, audit points and audit methods of each process are carried out. Combined with the requirements of the standard terms and the actual situation of the enterprise development, the assembly building knowledge, certification knowledge and quality management tools and methods are integrated as a whole. They are elaborated independently, and systematically help the participants to understand it efficiently. The effect of consistent feedback on site is very good.
Fig丨Yang Sizhong, technical director of Beijing housing industrialization Group Co., Ltd theme training
Yang Sizhong, technical director of Beijing housing industrialization Group Co., Ltd., did the theme training of "Prefabricated Component Industry Status and Certification Management". From the industry development status, the main problems of prefabrication plant, the experience of foreign factories and the certification points of prefabrication factory are explained in detail. Based on the quality status of assembly building enterprises from Beijing, Tianjin and Hebei, the specific improvement measures are put forward. This training describes the methods of quality management system certification in foreign assembly building industry, and the necessity of domestic factory certification and product certification.
Figure丨Dr.- Ing. Herbert Kahmer, President of SYSPRO Alliance theme training
Dr.- Ing. Herbert Kahmer, President of SYSPRO alliance, introduced the HiQ certification situation both form China and Germany high quality alliance in detail. Compared with German enterprises, China enterprise quality management still has a lot of space for improvement:
At the same time, Dr.- Ing. Herbert Kahmer also described the structural system, production technology and application of components and fittings in Germany in detail. For example, double wall system, finished product protection, application of long plastic cushion block, automatic production, magnetic suction side mold, no hole technology for lattice girder floor slab side mold, etc. The audiences have gained knowledge and broadened their horizons.
In Europe, the product prices of enterprises in the SYSPRO Alliance for high quality concrete precast components are generally higher than the average market price. According to incomplete statistics, the product prices of the members of Syspro alliance in Germany will be more than 5% higher than the average market price, and the product prices of the members of SYSPRO alliance in France will be more than 20% higher than the average market price. Therefore, the domestic enterprises that have passed the quality system certification of prefabricated construction enterprises and obtained the HiQ certification mark have the following value and significance:
Based on the whole industry chain of assembly building, JCC hopes to organize and integrate the wisdom of industry experts through certification standard training activities, help to improve the quality performance and market competitiveness of enterprises, and promote the high-quality development of assembly building enterprises.
Appendix: Introduction for Dr.- Ing. Herbert Kahmer and the Alliance
Dr.- Ing. Herbert Kahmer is the founder of Syspro – Gruppe Betonbauteile e. V. in Germany. He has independently obtained more than 30 patents and registered design rights in the field of construction industrialization, participated in the preparation of standards related to construction industrialization in Japan, Germany and Europe, and published more than 100 works in the field of construction industrialization.
Syspro – Gruppe Betonbauteile e. V.
Syspro – Gruppe Betonbauteile e. V. was founded in 1991, it is an innovation alliance in the field of assembly buildings in Europe. The alliance has developed from the original prefabricated component production enterprise alliance to an integrated enterprise alliance integrating automatic production, design and construction; The alliance has developed from about 1 million cubic meters of prefabricated component products per year at the initial stage of its establishment to the construction general contracting project of 30 million square meters and the supply of 200 cubic meters of components every year; membership distribution in Germany, France, Luxembourg, Belgium, Austria, Italy, Netherlands and other European countries who have advanced assembly building technology.
C-Syspro China High Quality Construction Industrialization Construction Technology Enterprise Alliance
In order to positive respond China “One Bet One Road” strategy, to develop and promote contacts and exchanges between Chinese and European organizations and enterprises in the field of construction industrialization, JCC as a founding member, established the C-Syspro China High Quality Construction Industrialization Construction Technology Enterprise Alliance with China Construction Science & Technology, Beijing Yantong, Beijing Zhuzong Vanke, Housing Industrialization Group, Yun Build and Liebherr Machinery (Xuzhou) Co., Ltd. in November 2018, during the third China Engineering Days Forum. The purpose of the alliance is to integrate advanced European and international industrialization technologies and concepts, promote the technology integration in line with the development of China's construction industrialization, and promote the introduction and transformation of relevant product standards and certification standards in the field of European construction industrialization.